Business Development, Case Study, Countertops

How iCoat Make Their Countertops

Posted on by Ian Faith
White iCoat Kitchen Countertops
02
Oct

Transforming a Kitchen in 48 Hours with the iCoat Countertop System

The iCoat Countertop System is a versatile and transformative solution that can be applied over existing surfaces such as laminate, tile, Formica, Corian, or even granite. In this particular project, the customer wanted to extend their countertop space to create a breakfast bar and install an undermount sink. Because of this, new countertops were fabricated using Medex, a highly water-resistant MDF ideal for these applications.

Step-by-Step Installation Process

While many iCoat installers work with an assistant, some smaller jobs—especially when applying directly over existing surfaces—can be done solo. Here’s how this installation came together:

1. Preparation

  • The existing countertops and sink were removed.

  • Cabinets were prepped for the new install.

  • The new countertop was flipped, and mounting brackets were attached to support the undermount sink. This can also be done from below, depending on preference.

2. Masking and Setup

  • All surrounding areas, including cabinets and appliances, were masked off to protect from overspray and spills.

  • Craft paper was taped down across the floor to keep the worksite clean.

3. Mounting the Countertop

  • The new countertop was positioned and secured using a small amount of Liquid Nails and screws.

4. Base Cement Layer

  • A thin layer of iCoat Concrete Composite was brushed on as a primer.

  • A second, slightly thicker layer of concrete was applied and textured to build up the surface.

  • This coat also covered the backsplash area and the sink cutout, creating a solid profile.

Custom Faux Wood Finish

For this customer, the desired look was faux wood:

5. Edge Detail

  • Cement was added to the edges and textured using tools and a chip brush to mimic natural bark.

6. Surface Design

  • A second cement layer was troweled onto the surface, and the artisan sculpted natural wood patterns, including knot holes and grain textures.

  • The surface was lightly “knocked down” to achieve a semi-smooth finish.

  • Fans were used to speed up the drying process.

7. Color Application

  • Once the cement cured, it was lightly sanded (“stoned”) to smooth out any high points, then thoroughly cleaned.

  • Color detailing began with dark tones in the center and around the edges.

  • A series of iCoat acrylics were applied using brushes and spray bottles to layer depth and variation.

  • Unique details were added to give the countertop rich character.

  • Fans were again used to dry the color layers.

Final Epoxy Finish

8. Epoxy Application

  • Once the desired look was achieved, iCoat Countertop Epoxy was mixed on-site.

  • The epoxy was generously poured and spread across the surface using a plastic blade and edge brush.

  • A light pass with a torch eliminated bubbles and added a crystal-clear gloss finish.

iCoat epoxy can be customized to match any gloss or matte level, depending on customer preferences.

9. Reveal

  • After all protective paper was removed and the hardware and sink were reinstalled, the customer was able to see their transformed kitchen—complete and stunning in just 48 hours.

Ready to give your kitchen a new life? Contact iCoat today to explore your options or find a certified installer near you.

 

Ian Faith